Paralleling Switchgear
Primary Metering Gear
Pad Mounted Fuse Gear
Metal Clad/Enclosed Switchgear
Medium Voltage Capacitor Banks
 



Utility Bills Reduced With Shallbetter's Power Factor Correction Banks

A significant reduction in utility bills is accomplished by correcting the Power Factor.   
Power Factor is the merit of usage expressed in a ratio; 0.5 to 0.99 are typical values.  It defines how well the customer utilizes the power.  The power factor defines the work accomplished in kWh to the quantity of apparent power (kVA) the utility must supply. If the power factor is poor, below 0.85, some utilities might apply a penalty to the utility bill.  The penalty will vary from utility to utility and contractual agreements, but most penalties will be applied over the entire month and in some cases the entire year of billing.

As an example:,
A customer requires 1000kVA to maintain his operations.  However, due to poor power factor, the kWatt usages is only 750kWatts.  The generating facility must produce an extra un-billable 250kWatts, just to satisfy the 1000kVA requirement.  To make up for the poor power factor, a penalty is applied. 

 

 

Looking at the monthly bill: 
Assume a usage of 750kWatts 8 hours per day and 6 days a week at a rate of $5.00 / kWh.

750 * 8h * 6d * $5 = $180,000 / month  < fast summary >

With a 20% penalty (applied to the entire bill) =
$216,000 / month

Over the year that’s $432,000 in penalties!

The good news is that the penalty can be avoided by correcting the power factor with power factor correction capacitors; a specialty of Shallbetter Inc.  A power factor correction bank would pay for itself in 6 months.

Download Data Sheet pdf

 

On the surface this appears to intuitively simple logic, however there are design considerations that must be taking into account.  To get it right, site surveys, actual usage profiles, and power monitoring prior to recommendation of the final system is a necessity.  Again, Shallbetter Inc.  provides these services. 
 

In fact,
 Shallbetter Inc. provides full turnkey systems from evaluation to installation and commissioning. 

Take advantage, save some energy, get green, improve power quality and with stimulus incentives, it’s possible to obtain dollars in exchange for efficiency improvements.

Call or email to find out more about the specifics, there are no penalties with Shallbatter. 

 (920) 232- 8888  

Shallbetter Inc.  Oshkosh, WI

Manufacturer of MV Switchgear
 

 

A Quick Look at Demand Charges

Customers can enjoy a reduction in their power bills, if they take the right steps. 

One of the ways is to evaluate the Demand Charge and where possible lower the peak usage by spreading out the consumption over longer periods of time. 


For example:
A customer using 100 kW over an hour uses the same amount of energy as a customer using 10 kW over 10 hours. Both ultimately used 100 kWH, but the first customer demanded his 100 kWh at a rate of 100 kW per hour. The second customer acquired his 100 kWh at a rate of 10 kW per hour over a longer period of time.

Both examples use the exact same amount of energy and perform the same amount of work. However, the resulting bill will be very different. Applying an example power rate demand charge of $9.00 per kW and an energy charge of 5 cents per kWh to both examples produces startling results.

 


How a Demand Charge is Applied

Demand charge is based on each customer’s maximum KW demand.

Customer (Present Usage)
Running a 1000 kW load for one hour would result in usage of 100 kilowatt hours (kWh) and accrue a demand charge of 100 kW.
100 kW x 1 hour = 100 kWh.
Demand = 100 kW.

Customer (Adjusted Usage)
Running a 10 kW load for 10 hours would also result in usage of 100 kWh but would only accrue a demand charge of 10 kW.
10 kW x 10 hours = 100 kWh.
Demand = 10 kW

 

Customer (Previous approach)
100 kW x $9.00 = $900.00
100 kWh x .05 = $5.00
Total = $905.00

Customer (Present Approach)
10 kW x $9.0 = $90.00
100 kWh x .05 = $5.00
Total = $95.00